The Heavy Equipment Inspection and Maintenance course is designed to provide participants with the technical knowledge and practical skills required to conduct professional inspections and perform preventive and corrective maintenance on heavy equipment. The course emphasizes safety standards, diagnostic procedures, and effective maintenance strategies that maximize equipment performance, reduce downtime, and extend asset lifespan.

This program is essential for professionals working in construction, mining, logistics, oil & gas, and other industries where heavy equipment is critical for daily operations.

Target Group

• Heavy equipment mechanics and technicians.

• Maintenance supervisors and engineers.

• Equipment operators seeking advanced technical knowledge.

• Fleet managers and workshop foremen.

• Health, Safety, and Environment (HSE) officers.

• Anyone responsible for the inspection, repair, and maintenance of heavy machinery.

Program Objectives

By the end of this course, participants will be able to:

• Understand the fundamentals of heavy equipment systems and components.

• Conduct systematic inspections and identify early signs of mechanical, hydraulic, and electrical issues.

• Apply preventive and predictive maintenance techniques to reduce failures.

• Interpret manufacturer manuals, service bulletins, and safety standards.

• Utilize diagnostic tools and technologies for troubleshooting.

• Ensure compliance with occupational health, safety, and environmental regulations.

• Develop maintenance schedules and documentation systems for heavy equipment fleets.

Introduction to Heavy Equipment Systems

• Overview of heavy equipment types and applications.

• Key systems: mechanical, hydraulic, electrical, electronic.

• Importance of inspection and maintenance for safety and productivity.

Safety Standards and Compliance

• OSHA and international safety regulations.

• Safe work practices and PPE.

• Lockout/tagout procedures.

Inspection Procedures

• Pre-operation and post-operation inspection routines.

• Visual inspection techniques.

• Common wear and tear indicators.

Mechanical Systems Maintenance

• Engines, transmissions, drive systems.

• Lubrication and cooling systems.

• Preventive vs. corrective maintenance.

Hydraulic Systems Inspection and Maintenance

• Hydraulic pumps, valves, and cylinders.

• Detecting leaks and pressure loss.

• Fluid quality and contamination control.

Electrical and Electronic Systems

• Batteries, alternators, and starters.

• Wiring harnesses and connectors.

• Electronic control modules and sensors.

Diagnostic Tools and Technologies

• Use of multimeters, pressure gauges, and computerized diagnostic equipment.

• Remote monitoring and telematics systems.

• Data interpretation for predictive maintenance.

Tires, Tracks, and Structural Components

• Inspection of tires, wheels, and undercarriage.

• Frame, chassis, and welding inspection.

• Wear measurement techniques.

Maintenance Planning and Documentation

• Maintenance scheduling (daily, weekly, monthly).

• Recordkeeping and maintenance logs.

• Spare parts inventory management.